Manufacturing Capabilities | Syringes and Needles

Raw Material Workshop

To maintain the highest product quality, Yeso-Med sources PP raw materials from South Korea's SK company. Each batch undergoes rigorous testing and registration before being added to our inventory. We use AGV carts for efficient material handling, ensuring a first-in, first-out system to keep our production process smooth and organized.

Automatic Centralized Feeding System

Our automatic centralized feeding system ensures precise, automated material feeding and uninterrupted continuous molding operations. This system operates 24/7, offering not only basic raw material transportation and switching but also mixing, weighing, drying, and dehumidifying functions. It uses a one-machine-one-pipe transportation method, with data collected and monitored by an MES system for safety and stability. This reliable system guarantees a pollution-free injection molding process.

Injection Molding Workshop

Our injection molding workshop utilizes a fully automated hot runner system, ensuring high output, stable quality, and minimal waste. Mold monitors provide real-time status updates, while the MES system tracks injection process parameters. After molding, products are automatically stored and inspected with detection equipment, with quality data sent to the MES system for analysis.

Printing Workshop

Our printing workshop uses intelligent roller printing machines to print syringe sleeves efficiently and with stable quality. The equipment features Windows TC pip communication ports and is integrated with the MES system, which collects data related to equipment operation, production output, and alarm information.

Assembly Workshop

Efficiency and precision are essential at our assembly workshop. Utilizing advanced automation, this assembly workshop is equipped with machinery for needle insertion, arrangement, scraping, gluing, and curing. It includes automated systems for detecting needle tips, placing sheaths, and feeding needle caps. With the integration of the MES system through Windows TC pip communication ports, we achieve real-time data collection and control, ensuring an efficient and high-quality assembly process.

Automatic Fault Detection System

Our automatic assembly machine, combined with an intelligent detection system, identifies a variety of defects. These include issues like inconsistent plunger colors, missing components (such as plungers, steel clips, caps, or needles), misaligned or double steel clips, bent needles, dirty or broken plunger rods, and damaged syringe barrels. The assembly system ensures each part is thoroughly checked, maintaining high standards of quality and reliability. This comprehensive fault detection guarantees that only syringes, needles and other medical supplies meeting our stringent criteria reach the market, ensuring safety and efficacy for users.

Automatic Packaging & Stacking System

Our automated assembly line integrates a smart detection system capable of identifying various defects. This includes inconsistencies like color variations in the rubber stoppers, missing components such as stoppers or needle tubes, misaligned or double steel clips, bent needles, and issues with the plunger such as dirt, breakage, or misalignment. The system also detects needle barrel defects, including breakage and foreign particles inside or outside the barrel. This comprehensive detection ensures the highest quality standards are maintained.

Testing Laboratory

In line with international standards, our testing laboratory ensures each product is rigorously examined for bacteria, microorganisms, and other important parameters. Every batch undergoes thorough testing to confirm compliance. For enhanced traceability, a dedicated storage and testing room retains samples from each production batch, ensuring every product can be traced back to its origin.

Sterilization Workshop

The sterilization workshop features an advanced system that automatically assigns sterilization cabinets based on product batch numbers and specifications. Products are transported to the sterilization cabinets via automated conveyor rollers, ensuring efficient processing. Once sterilized, the products are automatically removed and prepared for the next steps in the production process. This system guarantees consistent and reliable sterilization for all products.

Finished Goods Warehouse

In our finished goods warehouse, an innovative storage system ensures smooth operations. Elevators transport the finished medical supplies to the correct floors, while the Warehouse Management System (WMS) guides electric forklifts to efficiently place or retrieve items from specific locations. This intelligent setup guarantees organized storage and quick, reliable access to products.